One of my recent articles focused on the big potential of 3D-printed houses. However, the printing process used up until now has only created walls. Carpenters are still needed to install doors and windows, and build the roof. On the plus side, just printing wall panels produces walls of greater tensile and flexural strength and in half the time of traditional practices.
Modular building, panelized construction, and building with structural insulated panels (SIPs) have received attention as new technologies with potential to speed up production and reduce waste. Widely used in some countries, these innovations have been slow to be incorporated in the U.S. While 3D printing could just be another one of these new approaches, it could actually help solve the construction industry’s labor and supply-chain issues.
One building company, Mighty Buildings, has produced the first 3D-printed net-zero home using printed components. The one sustainable drawback of its process, as well as that of all other 3D efforts, is that they use concrete for their walls. The production of cement, the binder in concrete, accounts for around 8 percent of all greenhouse-gas emissions worldwide. In addition to high embodied carbon, concrete has poor insulative properties. Fortunately, new concrete mixes are being fed into the 3D-printing nozzles that are showing promise of reducing emissions by half or more.